Syllabus for Engineering Degree
courseRevision 2003
SE (Prod. /Prod. Sand. /Industrial
Engineering) Semester I
Teaching Scheme: Examination Scheme:
Lectures: 4 hrs. /week Paper: 100 marks
Duration: 3 hrs.
Unit I: Linear Differential Equations (LDE) (08 Hours)
General n^{th} order LDE. Solution of n^{th} order LDE with constant coefficients. PI by variation of parameters. Cauchy’s & Legendre’s DE. Solution of Simultaneous & Symmetric Simultaneous DE.
Unit II: Applications of DE (09 Hours)
Applications of LDE to problems on mass spring systems with coupled masses, equivalent electrical circuits.
Solution of Partial Differential Equations (PDE)
(1) ?u/?t = a^{2} (?^{2}u/?x^{2}), (2) ?^{2}u/?t^{2} = a^{2} (?^{2}u/?x^{2}) and (3) (?^{2}u/?x^{2}) + (?^{2}u/?y^{2}) = 0_{}
by separating variables only. Applications of PDE to problems of Mechanical and allied engineering.
Matrices: Modal Matrix, normal modes of vibration characteristic equations & eigen values.
Unit III: Transforms (09 Hours)
Laplace Transform (LT): Definition, Inverse LT, Properties & theorems (without proof). LT & invLT of elementary/standard functions. Solution of differential equations using LT.
Fourier Transform (FT): Fourier Integral theorem. Sine & Cosine Integrals. Fourier Transform, Fourier Cosine Transform, Fourier Sine Transforms and their inverses. Application of FT to problems on Diffusion equation.
Unit IV: Statistics and Probability (09 Hours)
Mean, Mode, Median. Standard deviation, Variance, Coefficient of variation, Moments, Skewness and Kurtosis. Correlation and Regression, Reliability of Regression estimates.
Introduction to Probability, Theorems and Properties, Probability distributions viz. Binomial, Poisson, Normal, Hyper Geometric, Chi Square. Tests of Hypothesis, Decision and quality control.
Unit V: Vector Calculus (09 Hours)
Vector Differentiation & its physical interpretation. Radial, Transverse, Tangential & Normal components of Velocity and Acceleration. Vector differential operator. Gradient, Divergence & Curl. Directional derivative. Vector identities.
Unit VI: Vector Analysis (08 Hours)
Line, Surface & Volume integrals. Work done. Conservative, Irrotational & Solenoidal fields. Scalar potential. Gauss’s, Stoke’s & Green’s theorems (without proofs). Applications to problems in Fluid Mechanics, Continuity equations, Stream lines, Equations of motion, Bernoulli’s equations.
Text
Books:
1. Advanced Engineering Mathematics, 5e, by Peter V. O'Neil (Thomson Learning).
2. Advanced Engineering Mathematics by Erwin Kreyszig (Wiley Eastern Ltd.).
Reference
Books:
1. Advanced Engineering Mathematics, Wylie C.R. & Barrett L.C. (McGrawHill, Inc.)
2. Higher Engineering Mathematics by B. S. Grewal (Khanna Publication, Delhi).
3. Advanced Engineering Mathematics, 2e, by M. D. Greenberg (Pearson Education).
4. Engineering Mathematics by B.V. Raman (Tata McGrawHill).
5. Applied Mathematics (Volumes I and II) by P. N. Wartikar & J. N. Wartikar
(Pune Vidyarthi Griha Prakashan, Pune).
6. Advanced Engineering Mathematics with MATLAB, 2e, by Thomas L. Harman, James Dabney and Norman Richert (Brooks/Cole, Thomson Learning).
202081
Thermal & Fluid Energy Conversion
Teaching Scheme
Examination Scheme
Lectures: 4 Hrs /week
Theory: 100 marks
Practical: 2 Hrs/week
Oral: 50 marks
Unit
I
Fluid Properties:
Viscosity, compressibility, surface tension,
capillary action, etc. Pascal law, pressure on a plane/ curved surface, pressure
measurement.
Unit
II
Fluid flow:
Types of flow, steady,
unsteady, laminar, turbulent, continuity equation, Euler’s equation, Bernoulli’s
equation, orifice/ notch, laminar/turbulent flow through pipe, flow measurement,
energy loss, flow around cylinder in immersed conditions, Buckingham pie
theorem, dimensionless numbers.
Unit
III
Fluid Machinery:
Introduction to hydraulic turbines,
classification, applications, Introduction to pumps, classification –
centrifugal, reciprocating, applications.
Unit
IV
Fuels and Combustion
Mass fraction, combustion equation, stochiometric
analysis, analysis of combustion products volumetric/ gravimetric
Steam Generator:
Steam generation, steam properties, Concept of
Entropy, heat transfer mechanism, power boilers, mounting, energy balance,
efficiency etc.
Air Conditioning: Terminology, Types of
air conditioning Central, Unit & Industrial Air Conditioning.
Air Compressor & IC engine:
Compressor, types single and multistage, work
done, efficiency of volumetric/ isothermal, cooling and control of compressor,
IC engine classification, cycle diagram, Diesel and Otto cycle, system layout,
components, functional layout, lubrication, power and efficiency.
Practical and Term work:
Text Books:
Reference books:
1. P. N. Modi and S. M. Shet – Hydraulics
and Fluid Mechanics
2. Streeter V.L. & Wylie E.B. – Fluid Mechanics, Mc Graw Hill
3. V. M. Deshpande Hydraulics & Fluid Machinery
201082 Strength of Materials
Teaching scheme:
Examination scheme:
Lectures: 4 hours/week
Theory: 100 marks
Simple stresses and strains:
a) Concept of stress and
strain (linear, lateral. shear and volumetric), Hooke's law. Poisson's ratio,
modulus of elasticity., modulus of rigidity, stress strain diagrams for ductile
and brittle materials, factor; of safety, theories of failure, working stress,
generalized Hooke's law, concept of 3D stress state, bulk modulus,
interrelation between elastic constants.
b) Axial force diagram, stresses, strains,
strains & deformations in determinate and indeterminate, homogenous and
composite bars under concentrated loads, self weight and temperature
changes.
a) Shear force and bending moment
diagrams:
Shear Force and Bending
Moment in Determinate Beams due to Concentrated Loads, Uniformly Distributed
Loads, Uniformly Varying Loads and Couples. Relation between SF and BM Diagrams
for Cantilevers, Simple and Compound Beams, Bends Defining Critical and Maximum
Values and Positions of Points of Contra Flexure Construction of Loading
Diagram and BMD from SFD and Construction of Loading Diagram and SFD from
BMD.
b) Bending stresses:
Theory of simple bending, assumptions,
derivation of flexure formula, second moment of area of common cross sections
with respect to centroidal and parallel axes. bending stress
a) Shear stresses:
Concept, derivation of shear stress
distribution formula, shear
stress distribution diagram for common symmetrical sections, maximum and
average shear stress, shear connection between flange and web.
b) Bending of curved
beams:
Bending of curved bars/beams (Winkler and Bach Theory): Stresses in
ring, chain link and crane hooks.
Principal stresses and strains:
Normal and shear stresses on any oblique plane. Concept of principal planes. Derivation of expressions for principal stresses and maximum shear stress, position of principal planes and planes of maximum shear, graphical solution using Mohr’s circle of stresses, combined effect of axial force, bending and torsion.
Pressure vessels:
Stresses, strains and deformations in thin walled seamless cylindrical and
spherical vessels due to internal fluid pressure. Change in volume, effects of
additional compressible or incompressible fluid injected under pressure. Thick
cylinders. Derivation of Lame's equations for stresses.
distribution diagrams, moment of resistance and
section modulus calculations.
A. Torsion of circular shafts:
Stresses, strains and
deformations in determinate and indeterminate shafts of solid and hollow
homogeneous and composite circular cross section subjected to twisting moment.
Derivation of torsion equation. Stresses due to combined torsion, bending and
axial force on shafts.
B. Strain energy and impact:
Concept of strain energy, derivation and use of
expressions for deformations of axially loaded members under gradual impact
loads. Strain energy due to selfweight.
A. Slope and deflection of Beams:
Relation between BM and Slope. Slope and
Deflection of Determinate Beams, Double Integration Method (Mecauley's Method).
Derivation of Formulae for Slope and Deflection for Standard Cases. Moment Area
Method.
B. Axially loaded columns:
Concept of buckling of columns. Derivation of
Euler's formula for buckling load for column with hinged ends. concept of
equivalent length for various end conditions. limitations of Euler's formula.
Rankin’s formula. Johnson’s formula, safe load on columns.
Text Books:
1. Beer And
Johnston  Strength of Materials, CBS Publisher.
2. Junnarkar
And Advi Mechanics of Structures Vol 1.1, Charotar Press.5.
3. Ramamrutham Strength of Materials.
Reference Books:
1. Gere And Temoshenko  Mechanics Of Material, CBS Publisher, 1984.
2. E. P. Popov  Introduction To Mechanics Of Solids, Prentice Hall Publication. 3. 3. Singer And Pytel  Strength of Materials, Harper And Row Publication.
4. Timoshenko And Young  Strength Of Materials, CBS Publisher.
5.
E. P. Popav Introduction to mechanics of solids, prentice hall
publication
Teaching Scheme
Examination Scheme
Lectures4hrs/Week
Theory100 marks
Practical2hrs/Week
Oral 50 marks
Principles of castings,
Steps involve in casting, applications of castings. Introduction to Sand
casting, Types of pattern and pattern materials, Pattern Design &
allowances, Types & Functions of patterns Core prints, Mould sand
properties, Testing of properties of sands, Hand and machine molding,
Corestypes and manufacturing, Melting & pouring of metals, Melting
Furnacestypes, cupolaconstruction, operation, zones and chemistry, Cleaning,
finishing and heat treatment of castings, Applications of sand castings.
Pressure and gravity Die
Casting (Hot and Cold chamber), Low pressure die casting, shell moulding,
centrifugal casting, continuous casting, investment casting, their typical
applications, merits and limitations. Testing and inspection of castings and
casting defects, Foundry mechanization and automation
Turning processes:
Unit
V
Milling Machines:
Fundamentals of Milling
Processes, Milling Cutters, Operations Performed on Milling Machine, Dividing
Head, Methods of Indexing, Gear Train Calculations, Process Parameters,
Machining Time.
Abrasives: Types, Size,
Grinding wheels, Wheelmarking, selection, mountings, Types of grinding
machines, grinding faults.
Broaching process: Types of
broaching machines, parts of the machine and their functions, process
parameters.
Finishing Processes: Honning, lapping, super
finishing, buffing and polishing, burnishing.
TermWork:
Term wok should contain at least six assignments
on following topics:
Oral shall be based on the above teamwork.
Text Books:
1. Hajara, Chaudhary S. K. “Elements of Workshop Technology” VolI &II, Asia Publishing House.
2. R.K Jain, Production Technology, Khnna Publication.
3. O.P. Khanna, Production Technology ,Dhanpat Rai Publication.
4. Kalpacjian, Manufacturing Technology.
Reference books:
204084
Industrial Electronics
Teaching
Scheme:
Examination Scheme:
Lectures: 4
Hours/Week
Theory: 100 marks
Practicals: 2
Hours/Week
Term Work: 50 Marks
Unit
I.
Power Devices and Applications:
SCR Triac, Power MOSFET, IGBT,
Characteristics and Simple applications like Controlled Rectifiers. Triggering
Circuits Using Diac /UJT and Digital Logic, Power Supply Protection Circuits
(Over voltage, Thermal Shutdown and Current Limiting) Study of UPS (Only Block
Diagram) Light Dimmers, Fan Regulators.
UnitII.
Analog and Digital
Electronics:
Application of OpAmp:
Integrator, Differentiator, Log and Antilog amplifier, Instrumentation Amp,
Waveform Generators. Digital Circuits:  FlipFlops, Shift Registers, and
Counters.
UnitIII.
Industrial Electronics
Controllers:
AC/DC/Stepper Motor
Controllers. Heating and Welding Controllers, Process Controllers PID, PLC,
CNC, DNC. Fuzzy Logic Controllers, Batch Counters.
UnitIV.
Transducers and
Sensors:
Temperature, Pressure,
Displacement, Level, Flow, Vibration, Weighing Machine, Velocity RPM, Photo
Sensors, Proximity Sensors, Actuators.
UnitV.
Dynamic Response and Transfer of
System:
First/Second Order System Dynamic Response,
Laplace TransformFirst Order System.
UnitVI.
Computers in Automation:
Supervisory Control
SystemIntegral and Adaptive, Direct Digital Control System, Distributed Control
System, Scada, Data Acquisition, Typical Examples in Cement Plant, Thermal Power
Plant, Water Treatment Plant, Steel Plant, Robotics.
1. SCR/ UJT /Triode characterterisation
2. a) Application of SCR as controlled rectifier. b) Triode as AC power controller.
c) UJT as relaxation oscillator.
3. Applications of OP Amps
a)
Integrator/differentiator
b)
Instrumentation
Amplifier
4 Study of flip/flop, counter
and shift register
5 Study of AC/Dc / Stepper motor controller.
6 Study of PID controller
7 Study of PLC
8 Case study of any one transducer based Data acquisition system.
Test Books:
1. Chute & Chute – Electronics in Industry –MGH
2. Johnson –Process InstrumentationPHI
3. Rangar, Mani, SharmaInstrumentation& MeasurementWIE
Reference Books:
1. Considine MGH Process Instrumentation Hand
Book.
2. Krishna Kant PHI Computer Based Industrial
Control.
3. K.R.Botkar Integrated Circuits.
4. R.P.Jain Digital Electronics.
5. Liptak Instrument Engineers Hand Book VolI & VolII
6. Boltan Mechatronics.
211085
Machine Drawing & Computer Graphics
Teaching Scheme:
Examination Scheme:
Lecture: 2 Hrs/Week
Term Work: 50 Marks
Practicals: 2 Hrs/Week
Oral: 50 Marks
Dimension Techniques and Conventional
Representation:
Methods of indicating
dimensions for chords, arcs, angles, radii, spheres, cylinders, squares,
equidistant features, arrangement of dimensions  chain, parallel, running,
coordinate dimensioning.
Conventional representation
of machine components as per IS code: SP46 such as screw threads, tapped holes,
holes on circular pitch, bearing, knurling, splined shafts, springs, gears,
tapers, chamfers, countersunk and counter bores, keys, welded joints, structural
sections.
Screwed Fasteners
Thread forms and their
proportions,thread designations, single and multistart threads, right and left
hand threads, types of screws , bolts and nuts, nut locking arrangements.
Limits, Fits, Tolerances & Surface
Roughness:
Limit system, tolerances
unilateral & bilateral tolerances, fundamental tolerances and fundamental
deviations, methods of placing limit dimensions, types of fits with symbols and
applications clearance, transition & interference, hole basis and shaft
basis system of tolerances, geometrical tolerance  tolerance zone, definitions
related to datum, indicating geometric tolerances on drawing.
Surface texture, machining
symbols, roughness values (Ra) and roughness grade numbers, conventional
representation on part drawings.
Assembly & Details of Standard Machine
Parts:
Cotter Joint, Knuckle Joint,
Flange Joint, Rigid and Flexible Coupling, Stop Valve, Non Return Valve,
Revolving Centers, Machine Vice, Tool Holder, Screw Jack, Crane Hook, Standard
Specification Of M/C Components, Blue Print Reading.
Autolisp and Parametric
Programming:
Concept of Parametric
Programming, Introduction To Autolisp, Data types In Autolisp Integers, Real
Numbers, Strings, Data Type Conversion  Integer To Real, Real To Integer,
String List. Math Functions in Autolisp  Addition, Subtraction, Multiplication,
Division, Maximum and Minimum of Numbers, Remainder and Exponential Operation,
Trigonometric Functions, Logical Functions such as AND/OR.
Autolisp
Programming:
Use of input functions such
as get function, working with lists and entities, filtering from lists, editing
lists and entities, entity handling, decision making and looping in Autolisp,
elementary file handling functions and menu customization.
Term Work:
The term work shall consist
of sketches following drawn in the sketchbook.
Sketches of conventional
representation of machine components as per is code: SP 46 such as screw
threads, tapped holes, holes on circular pitch, bearing, knurling, splined
shafts, springs, gears, tapers, chamfers, countersunk and counter bores, keys,
welded joints, structural sections in the sketch book.
Also the term work shall
consists of a computer printouts of following exercises:
1) Conventional
Representation of Machine Components as per IS Code: SP 46 such as Screw
Threads, Tapped Holes, Holes on Circular Pitch, Bearing, Knurling, Splined
Shafts, Springs, Gears, Tapers, Chamfers, Countersunk And Counter Bores.
2) Types of Screws, Bolts and Nuts, Nut Locking
Arrangements.
3) Assembly and details of
any one of Machine Components Cotter Joint, Knuckle Joint, Flange Joint, Rigid
and Flexible Coupling, Stop Valve, Non Return Valve, Revolving Centers, Machine
Vice, Tool Holder.
4) Any two simple programs
in Autolisp on use of  Data Types and user Input, Math Functions and Filtering
from Lists.
5) Any Two Programs on
Parametric Programming involving  Programming for Standard Machine Components,
Programming involving Decision Making and Looping.
Text Books:
Reference Books:
1. K.L.Narayana, P. Kannaiah, K. Venkatata Reddy Machine Drawing Second Edition.
University of
Pune
Syllabus for
Engineering Degree courseRevision 2003
SE (Prod /Prod. Sand./Industrial
Engineering)
Semester
II
Subject Code No. 
Subject 
Teaching Scheme (Hrs) 
Examination Scheme  


Lecture 
Pr./Dwg 
Theory 
TW 
Oral 
Pr. 
Total 
203086 
Electrical Technology 
4 
2 
100 
50 
 
 
150 
211087 
Theory of Machines 
4 
2 
100 
 
50 
 
150 
205088 
Engineering MetallurgyI 
4 
2 
100 
50 
 
 
150 
211089 
Design Of Machine Elements 
4 
2 
100 
 
50 
 
150 
211090 
Industrial Engg. & Management 
4 
 
100 
 
 
 
100 
211091 
Workshop Practice 
 
2 
 
50 
 

50 

Total 
20 
10 
500 
100 
50 
 
750 
Total of Part II = 750 Marks
Total of Part I & Part II = 1500 Marks
Pr Practical Dwg Drawing TW Term
Work
Note: Practical/Oral Based On Term Work
University of Pune
Subject at S. E. (Mechanical, Production, Industrial
Engineering,
Production Sandwich, Metallurgy)
203086 ELECTRICAL TECHNOLOGY
Teaching Scheme Exam Scheme
Lectures:  4 Hrs/Week Paper: 100 Marks
Practical:  2 Hrs/Week
Term Work: 25
Marks
UNIT I: D.C. Machines
Principle of working, constructional features, types, generator action, emf equation (descriptive treatment only), Motoring action, torque equation, characteristics, back emf, starters, conventional methods of speed control, braking and applications :D.C. Motors (8 Hrs)
a) Measurement of active and reactive power in three phase balanced circuits using one, two and three
Voltmeter methods, measurement of energy in three phase balanced circuits, Tariff's for LT & HT consumers (descriptive treatment only), power factor improvement.
b) Illumination laws, different terms and factors, requirement of good lighting scheme, lighting for factory, street lighting and flood lighting, design of a simple indoor lighting scheme. (8 Hrs)
a) Principle of working, constructional features, emf equation, winding factors, synchronous speed of an alternator, concept of synchronous impedance, regulation of an alternator by synchronous impedance and direct loading method.
b) Single phase transformer equivalent circuit, open circuit & short circuit test to determine efficiency, regulation & equivalent circuit. Welding transformers, current & Potential transformer, three phase transformer star/star, star/delta, delta/star & delta/ delta connections with concept of Phasor groups. Study of typical distribution transformer substation. (8 Hrs)
UNIT IV: Three phase
Induction Motors
Concept of rotating magnetic filed., Principle of working, constructional features, types, torque equation, torque slip characteristics, torque ratios, power stages, efficiency, types of starters, conventional methods of speed control, braking & applications. (8 Hrs)
Principle of working, constructional features, characteristics (descriptive treatment only) of
a) Single phase induction motors  Split phase, shaded pole and applications
b) Special purpose motors  Stepper motors, servomotors, hysteresis motors, reluctance motors, a. c. series motors, universal motors, synchronous motors and applications. (8 Hrs)
a) Selection, ratings & application of electrical drives
1) Selection  Factors to be considered, duty cycles, enclosures, class of insulation
2) Ratings  Ratings based on current, torque and temperature.
3) Applications  Typical industrial applications and meters suitable for different loads.
4) Maintenance  Maintenance of electrical equipment such as transformers and motors.
b) Electrical Heating and Welding
1) Resistance heating  Properties of good heating elements, heating element materials, design of simple heating elements typical application to oven
2) 1nduction heating  Principle and typical applications to core and coreless furnaces
3) Dielectric heating  Principle and application to typical heating processes.
4) Resistance and arc welding  Principles and typical applications in industry. (8 Hrs)
List of Experiments:
1.Speed control of a D.C. Shunt motor by armature voltage and flux control methods
2. Load test on a D.C. Shunt motor
3. Load test on a D.C. Series motor
4. Measurement of active and reactive power in a three phase balanced circuit using one and two Wattmeter
5. O.C. and S.C. Test on a singlephase transformer to determine efficiency, regulation and parameters of equivalent circuit.
6. Regulation of an alternator by synchronous impedance method
7. Regulation of an alternator by direct loading method
8. Load test on a threephase induction motor.
9. "V" curves and "Inverted V" curves of a synchronous motors
10. Study of various single phase and special purpose motors
11. Study of three phase. induction motor starters.
12. Study of a specific distribution transformer substation and HT/LT energy bill.
Note:
Experiment no. 1,3,8, 12 are compulsory
Minimum 8 experiment to be performed.
Reference
Books:
1. Electrical Engineering Hand Book (Siemens) Wiley Eastern
2. Generation Distribution and Utilization of Electrical Energy by C. L. Wadhwa, Wiely Eastern
3. Fractional and Sub fractional Horse Power Electric Motors by C. E. Veinott; J.E. Martits, McGraw Hill (International Edition)
4. Electrical Machines & Power Systems (Vol I) by Syed A. Nasar, McGraw Hill (International Edition)
Text Book,:
1. Electricai Machinery and Transformers by Irving Kosow, Prentice Hall (Eastern Economy Edition)
2. Electri,al Machinery by S. K. Bhattacharya, T.T.T. I Chandigarh
3. Electrical Machinery and Transformer by Bhag S. Guru, Huseyin R. Hiziroglu, Oxford University Press.
4. Elertrical Machines, Drives and Power System by Theodore Wildi, Fourth Edition, Pearson EdJcation.
5. E.'ectrical Technology by Hughes, Revised by I. Mckenzie Smith, Pearson Education.
202087 Theory
of Machines
Teaching
Scheme:
Examination Scheme:
Lectures: 4
Hours/Week
Theory:100 Marks Drawing: 2
Hours/Week
Oral : 50 Marks
Unit
I
Introduction:
Definition of link, kinematics pair, kinematic chain mechanism, machine,
structure, inversion, inversion of single and double slide crank chain, four bar
chain. Equivalent linkage of mechanisms. Degrees of freedom, Grubler criterion,
Kutzbach criterion, Difference between spatial and planner mechanism.
Unit
II
Velocity, Acceleration,
Static, Dynamic Force Analysis:
Unit
III
Mechanisms with Lower
Pairs:
Spur gears: Terminology,
involute and cycloidal profile, path of contact and arc of contact,
interference, undercutting, worm and worm gears, bevel gears, terminology, tooth
forces.
Gear trains compound,
epicyclic, torque transmitted, holding torque
Unit
IV
Cams And Followers
Types of cams and followers, terms used in radial cams, analysis of motion of follower, displacement,velocity,acceleration, and jerk diagrams, and determination of cam profile for various types of follower motions: uniform velocity, SHM, uniform acceleration and retardation, cycloidal motion for roller , knife edge and flat faced followers
Introduction to cams with specified contours:
tangent cam, circular arc cam, and eccentric cams.
Unit V
Balancing:
a.
Balancing Of Rotating Masses:
Balancing of single revolving mass by single mass rotating in same plane, Balancing of single revolving mass by two masses rotating in different planes, Balancing of several masses revolving in same plane, Balancing of several masses revolving in different planes, reference plane concept.
b.
Balancing of Reciprocating Masses:
Primary and secondary
unbalanced forces of reciprocating masses, Partial balancing of unbalanced primary force in an reciprocating
engine, partial balancing of locomotives, effect of partial balancing of
reciprocating parts of two cylinder locomotive – variation of tractive force,
swaying couple and hammer blow, balancing of coupled locomotives, balancing of (
primary and secondary forces of multicylinder) inline engine, balancing of
radial engine, static and dynamic balancing machines.
Unit
VI
Vibrations:
Elements constituting vibration system, types of vibrations, free undamped vibration for single degree of freedom system, determination of equation of motion by various methods, free damped vibrations for single degree of freedom system, types of dampers, forced damped vibrations for single degree of freedom system, vibration isolation and transmissibility, vibration measuring instruments – seismic instruments and frequency measurements, critical speed of shaft carrying single rotor.
Term Work:
Term work shall consist of
record following exercises
Graphical solution of
problems on velocity and acceleration in mechanisms by
Text Books:
Reference Books :
1. Thomas Bevan –The Theory of Machines, CBS Publication
2. J.E.Shigley and J.J.Uicker Jr.Theory of Machines and Mechanism, McGraw Hill.
3. Dr. Jagdish Lal –Theory of Mechanisms and Machines, Metropolitan Book Company.
205088
Engineering Metallurgy I
Teaching
Scheme
Examination Scheme
Lectures: 4
Hrs/Week
Total Marks: 100 Practicals: 2
Hrs/Week
Term Work: 50
Introduction to Material
Science: Classification of Engineering Materials, Future Trends. Structures
and their property relationship in relation to engineering materials Indexing of
planes and directions. Plastic deformation  Mechanisms. Deformation of Single
crystal and Polycrystalline materials. Numerical based on it. Imperfections in
crystals. Dislocations, work hardening. Cold and Hot working of metals.
Material
Testing:
(a) Destructive
Testing  Engineering and True Stress  True strain curves, conversion
Relationships, Evaluation of properties. Numericals based on Tension Test.
Engineering stress  Strain curves of different materials. Compression Test,
Cupping Test on Sheet metal, Hardness Tests – Brinell, Poldi, Vickers, Rockwell
Shore scleroscope, Durometer, Moh's test, Microhardness test and hardness
conversions. Impact tests, Fatigue and Creep tests. Shear and Bend Test, Torsion
Test.
(b) Nondestructive
tests  Visual Inspection, Magna flux test Dye penetrant test, Sonic and
Ultrasonic test, Radiography. Examples of selection of NDT & mechanical
testing methods for selected components like crankshafts,. gears, razor blades,
welded joints, steel and cast iron castings, rolled products, forged
products.
Equilibrium diagrams:
Related terms and definitions Hume Rothery's rule of solid solubility.
Gibb's phase rule. Polymorphism , Solidification, Dendritic growth. Cooling
curves, Plotting of equilibrium diagrams, Lever rule, Isomorphous system.
Coring. Eutectic systems, Partial eutectic systems. Uses of eutectic alloys.
Layer type system, other transformation, nonequilibrium cooling and its
effects
Unit
IV
Pyrometry 
Principle, Operation and uses of various pyrometers like thermocouples
Resistance pyrometer, Disappearing filament pyrometer, Total radiation
pyrometer.
Unit
V
Methods of Surface
Improvements and Corrosion Prevention:
Corrosion Prevention
Methods: Design and material selection, atmosphere control, electroplating,
Inhibitors, Cathodic and anodic protection, Coatings etc. Surface Modification
Techniques such as Electro deposition (Conventional electroplating, Electroless
plating, Anodising), Diffusion coatings (Plasma nitriding, Aluminizing,
Boronising, Chromizing), Vapour deposition (conventional PVD and CVD, Diamond
like coating, Electron beam PVD), Thermal Spray Coatings, Ion implantation
etc.
1) Tensile test on mild
steel and aluminum test pieces.
2) Compression test on cast
iron and brass test pieces.
3) Brinell hardness test on
different materials.
4) Poldi hardness test on
different materials.
5) Vickers hardness test on
different materials
6) Rockwell and Rockwell
superficial test on different materials with different Scales.
7) Izod and Charpy impact
tests.
8) Erichsen cupping test on
minimum three different sheet metal samples.
9) Non destructive testing
 Magnaflux testing, Dye penetrant test, ultrasonic testing, eddy current
testing
Text
Books:
1.
V.D. Kodgire: Material Science and Metallurgy for Engineers. Everest
Publishing House, Pune.
2.
Smith W.F.: Principles of Material Science and Engineering: McGraw Hill
Book Co.
Reference books:
1.
Davis H. E., Troxell G.E. and Wiskocil C. T.: Testing of Engineering
Materials. Mc Graw Hill Book Co.
2.
Van Vlack L.H.: Elements of Material Science. Addison Wesley Publishing
Co.
3.
Baldev Raj, T. Jayakumar and M. Thavsimuthu: Practical NonDestructive
Testing. Narosa Publishing House. Delhi.
4.
Hull and T. W. Clyne: An introduction to Composite Materials: Second
Edition Cambridge Solid State Science Series.
5.
Structure and properties of materials II, Willey Eastern (P) Ltd.
6.
Murthy Structure and properties engineering materials, Tata McGraw Hill
2003.
8.
Donald R. Askland, P.P. PhuleScience and engineering of
materials, Thomson Learning (2003)
202089 Design
of Machine Elements
Teaching Scheme
Examination Scheme
Theory: 4 hrs /
week
Paper:100marks
Practical/Drawing. : 2 hrs / week
Oral : 50 marks
Term work: 25 marks
(a) Phases in design, design
considerations, use of standards in design. Types of load, static, shock, impact
and fluctuating loads. Stress strain relation, tensile, compressive, direct and
torsional shear, bending stresses, combine effect of direct bending and
torsional stresses.
(b) Properties of
Engineering Materials: C I, plain carbon steel, alloy steels, effect of alloying
element, cast steel, aluminum and copper alloys, plastic, polymers, composites.
Mechanical properties, application and designation as per Indian standards BS.,
Heat treatment of steel, weighted point method for material selection.
(a) Maximum principle stress
theory, Maximum shear stress theory, Maximum strain energy theory, Maximum
distortion theory, application and limitations. Factor of safety, service
factor, stress concentration, fatigue failure, endurance limit.
(b) Design of knuckle joint,
cotter joint, hand levers, foot levers, rocker arm, bell crank lever, brackets,
crane hook, 'C' frame.
Unit III
Design of shaft, key,
couplings and springs: Shaft design on strength basis and torsional
rigidity basis. ASME code for shaft design.
Keys classification, design
of square, kenedy key, splines.
Couplings  classification,
design of muff, flange, flexible bush pin type coupling.
Springs Various types of
springs and their applications, design of closed coil helical spring in tension
and compression
Unit IV
Design of fasteners,
power screws and welded joints:
Different types of thread
forms, design of power screws, concept of recirculating ball screw, Advantages,
types, application, symbols of welded joints. Stress in butt and fillet welds,
strength of parallel and transverse fillet welds. Axially loaded unsymmetrical
welded joint, Eccentric load in plane of welds, welded joint subjected to
bending and torsional moments.
Belt chain and rope
drives: Material and construction of flat and V belts. Power ratings of
belt. Maximum power condition, design considerations in flat and V pulley
drives, selection of belts from manufacturer's catalogue. Materials and
construction of roller chain and sprockets, polygonal effect in chain drive,
power rating of chain, selection of chain from manufacturer's catalogue, silent
chain. Wire rope construction, designation, stresses, accessories, rope drum
construction and design.
Term work:
Term work shall consist of
followings:
1) Design and Drawing of
shaft, keys and coupling
2) Design of power
screw
3) Design of clutches and
brakes
4) Design and Drawing of
pulley and belt
Oral shall be based on the above
termwork.
1) Shigley J E and Mischke C R Mechanical
Engineering Design, McGraw Hill Pub. Co. Ltd
2)
Spott M F and Shoup T E Design of Machine Elements, Prentice Hall
International
3) Willium C Orthwein Machine components
Design, West Pub. Co. and Jaico Pub. House
4) Juvinal R C Fundamental of Machine
component Design, John Wiley and sons
5) R K Jain Machine Design, Khanna Pub.
Delhi
6) Dr. P C Sharma and DR. D K Aggarwal A
text book of Machine Design, S K Kataria and Sons, Delhi.
7 ) "Design Data"
PSG College of Technology, Coimbtore
Teaching
Scheme
Examination Scheme
Lectures4
Hours/Week
Theory 100 Marks
Unit
I
Industrial Engineering:
History, Development, Definition, Functions & Applications of Industrial
Engineering. Contribution of F.W.Taylor, Gilberth, Gantt and Maynard to
the field of Industrial Engineering.
Method Study: Steps,
Tools & Techniques used in the Method Study, Process Chart, Symbols, Flow
Diagrams, Two Hand Chart, Multiple Activity Chart, 5W and 1 H, Use of Motion
Pictures and its analysis. SIMO chart, Chronocylegraph. Developing,
Presentation, Installation & Maintenance of new Methods.
Unit
II
Work Measurement
Time Study: Aim &
Objectives, Terminology & Tools, Use of stopwatch procedure in making Time
Study. Time Study Forms, Performance rating, allowances and its types.
Calculation of Standard Time. Time Study for indirect functions such as
Maintenance and Marketing. Criticism of Time Study.
Synthetic & Standard
data Methods: Concepts, Introduction to PMTS, MTM1, WFS, and Basic Motion
Time Study. MTM2 & Other second Generation Methods, MOST.
Job Evaluation & Job
Rating: Definition & Methods. Different types remuneration and Incentive
systems.
Ergonomics:
Definition and Importance of Ergonomics in Industry. Basic Anatomy of Human
Body, Anthropometrics, Data Collection and Application, Measurements of Physical
Work and its techniques, Work and rest Cycles, Work and Rest Cycles, Bio
Mechanical Factors, Operator Working Conditions. Effect of Working Environment
such as light, Noise, Moisture and Heat on operators’ performance
Evolution of Management
Practices: Characteristics, Objectives, Functions, Principles and types of
Management. Scientific Management Contribution of F. W. Taylor and H. Fayol to
the Management thought.
Organisation:
Definition, Principles, Functions and Types of Organization.
Group dynamics:
Definition, Types Characteristics, Functions & Objectives Groups & Group
Dynamics. Objectives Business Enterprise, Concept of Firm & Industry,
Different forms of BusinessProprietor, Partnership Firm, Private & Public
Limited Company, Cooperatives, Private & Public Trusts.
EntrepreneurshipConcept & Qualities of Good
Entrepreneur.
Unit
V
Motivation: Human
Needs & Different Theories of Human Needs. Definition, Types of Motivation,
Theories of MotivationsMcGregor’s Theory of X and Theory of Y, Hrzberg’s Theory
of Two Factor, David C. McCelland’s Theory of Achievement, Expectance/Valence
Theory of Victor Vroom & Porter & Lawler’s Model.
Leadership:
Definition, Styles & functions of Leadership. Qualities for good leadership.
Role of the Leader
Communication
Definition, Importance and Elements of Communication. Methods of Communication
Verbal, Written & Body Languages.
Costing: Definition
& types of Costs &Cost Center. Elements of Cost, Types & Methods of
Costing. Pricing under Perfect, Imperfect, Monopolistic and Global
Conditions.
Economics:
Introduction, Utility Concept, and Law of Demand and Supply. Elasticity of
Demand and Supply. Law of Diminishing Returns.
Types & Sources Of
Finance Different Financial Institutions and their role in Industrial
Development
Text Books:
1. S.K.Sharma and S.Sharma, “A Course In Industrial Engineering And Operation Management” –S.K.Kataria & Sons, New Delhi
2. O.P.Khanna ,“Work Study”.
3. Banga And Sharma,“Industrial Organization And Management” –, Khanna Publishers
Reference Books:
1. Work Study: ILO Publication
211091 Workshop
Practice
Teaching Scheme:
Examination Scheme:
Practical: 2 Hrs/Week
Term Work: 50 Marks
Each candidate shall be required to complete and
submit the following term work:
I) Jobs:
1. Plain and taper turning
(one job)
2. Forging and Grinding of
lathe tool with one knife end and other Vee end (one job)
3. Making a simple solid
pattern involving wood turning (one job).
4. Welding (gas or arc) ...
one job.
II) Journal and
Demonstration:
Assignments on machine tools
will be in the form of a journal based on demonstrations on machine tools. This
should include sketches and relevant descriptions as given below:
i.
Block Diagrams (Any two)
1. Lathe
2. Universal milling machine
3. Radial drilling machine
4.
Cylindrical grinder.
ii.
Accessories (Any two)
1. Taper turning attachment for a center lathe.
2. Universal dividing head.
Milling cutters.